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The Subway Dilemma: One-Piece Flow vs. Batch Production!
Subway is the 2nd biggest fast food chain in the world and although my personal guiltier pleasure is Maccy D’s, I do indulge with a Subway a little more often. Partly, because I think it's a bit healthier and partly because I like watching the live production line!
“One Piece Flow” is the fabled ...
by Laurence Gartside —
Jul 31, 2025
batch production
batch size optimization
customer wait time
fast food operations
food service operations
laurence gartside
lean manufacturing
lean manufacturing a-z
lean operations management
lean thinking
lean vs batch
lean vs traditional manufacturing
manufacturing flow design
one-piece flow
operations management academy
operations strategy
process flow strategy
production efficiency
rowtons training
six sigma training
subway production line
throughput time
work-in-progress inventory
The Kingman Law - How Being More “efficient” Can Destroy Your Operations!
Isn't it tempting… Taking on that extra job for a little extra revenue or trimming back on capacity that is sometimes idle…
100% capacity utilization may “seem” like the perfect balancing act between demand and capacity but it comes with some typically underappreciated, often devastating consequ...
by Laurence Gartside —
Jul 14, 2025
advanced operations management
capacity utilization
efficiency vs effectiveness
kingman law
laurence gartside
lean operations
lean thinking
manufacturing wait time
operational efficiency
operations improvement
operations management
operations management academy
overutilization risks
performance management
process delays
production scheduling
queue time
rowtons training
system bottlenecks
wait time in operations
The Greatest SMED Transformation! How F1 Pitstops Revolutionized Changeovers
One of the most inspiring aspects of working in business operations is to be able to see progress. However efficient and productive the system is today, it can always be better, and there will always be new problems but it's only when we compare it to what it “used” to look like that we can appre...
by Laurence Gartside —
Jun 24, 2025
changeover time reduction
continuous improvement
f1 pitstop changeover
formula 1 operations
laurence gartside
lean manufacturing
lean manufacturing a-z
lean manufacturing examples
lean thinking
lean tools
lean transformation
manufacturing efficiency
operational excellence
operations improvement
operations management academy
pitstop efficiency
process improvement
quick changeover
rowtons training
single minute exchange of die
six sigma training
smed
The Hidden Wastes Killing Your Efficiency (Muda, Muri & Mura)
“Eliminate waste” they say…
That’s a pretty wholesome operations improvement concept…
But there is a lot more to waste than wasted time or wasted materials. Many are far less visible.
Muda, Muri & Mura are 3 catchy Japanese words and central to Lean thinking. Wasteful activities take many forms a...
by Laurence Gartside —
Jun 09, 2025
continuous improvement in operations
eliminate waste in manufacturing
hidden wastes in operations
laurence gartside
lean efficiency tools
lean manufacturing
lean manufacturing course
lean operations management
lean process improvement
lean thinking principles
lean tools for efficiency
lean training for managers
muda muri mura
operational efficiency improvement
operations improvement strategies
operations management academy
rowtons training
types of waste in lean
waste reduction techniques
what is muda
what is mura
what is muri
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